EXHAUST SYSTEM FOR FOUR-CYLINDER DIESEL VEHICLES

EPC / Mercedes / Car / FG / FG 253.904 / 49 / 218
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№- Name A* Part number
020 CATALYTIC CONVERTER SYS.
PART IS ONLY OR ALSO SUPPLIED AS RECONDITIONED PART 		001 A 205 490 93 14
020 CATALYTIC CONVERTER SYS.
PART IS ONLY OR ALSO SUPPLIED AS RECONDITIONED PART 		001 A 205 490 05 36
020 CATALYTIC CONVERTER SYS.
PART IS ONLY OR ALSO SUPPLIED AS RECONDITIONED PART 		001 A 253 490 00 14
025 SEAL RING
CATALYTIC CONVERTER TO PARTICULATE FILTER 		001 A 000 492 08 81
030 PIPE CLAMP F EXHAUST SYS.
CATALYTIC CONVERTER TO PARTICULATE FILTER 		001 A 002 995 47 02
040 DIESEL PARTICULATE FILTER
PART IS ONLY OR ALSO SUPPLIED AS RECONDITIONED PART 		001 A 205 490 18 92
040 DIESEL PARTICULATE FILTER
PART IS ONLY OR ALSO SUPPLIED AS RECONDITIONED PART 		001 A 205 490 29 92
040 CATALYTIC CONVERTER SYS.
PART IS ONLY OR ALSO SUPPLIED AS RECONDITIONED PART 		001 A 253 490 01 14
042 RECIRCULATION LINE
TO EXHAUST LINE 		001 A 651 140 27 08
044 PROFILE CLAMP, 1-PIECE
EXHAUST GAS RECIRCULATION LINE TO EXHAUST SYSTEM 		001 A 000 995 09 33
045 METAL SEAL WITH BEAD
EXHAUST GAS RECIRCULATION LINE 		001 A 651 142 14 80
046 BRACKET
TO EXHAUST GAS RECIRCULATION LINE 		001 A 205 492 11 41
048 HEXALOBULAR BOLT
BRACKET TO EXHAUST GAS RECIRCULATION LINE M6X16 		002 N 910143 006001
050 BRACKET
AT TRANSMISSION CASE 		001 A 205 492 17 41
050 BRACKET
AT TRANSMISSION CASE 		001 A 205 492 06 00
055 HEXALOBULAR BOLT
BRACKET TO CONVERTER HOUSING M8X20 		001 N 000000 000276
060 HEXAGON NUT
BRACKET TO BRACKET M8 		002 A 120 142 00 72
070 IMPORTANT INFORMATION
FOR PARTS,SEE: 14/060 		001 Q 0000000001
140 SEAL RING
CATALYTIC CONVERTER TO TURBOCHARGER 		001 A 000 492 09 81
140 SEAL. RING F EXHAUST SYS.
CATALYTIC CONVERTER TO TURBOCHARGER 		001 A 000 492 00 00
150 CLAMP
CATALYTIC CONVERTER TO TURBOCHARGER 		001 A 000 995 89 02
160 HEXALOBULAR BOLT
PIPE CLAMP TO EXHAUST GAS TURBOCHARGER M8X40 		001 N 910143 008018
165 SEAL RING
CATALYST TO FRONT EXHAUST PIPE 		001 A 000 492 08 81
170 PIPE CLAMP F EXHAUST SYS.
CATALYST TO FRONT EXHAUST PIPE 		001 A 002 995 47 02
190 MOUNTING PLATE
FOR BRACKET TO PARTICULATE FILTER 		001 A 221 492 03 18
200 HEXAGON NUT
CATALYST TO BRACKET M8 		001 A 120 142 00 72
205 NUT
FOR BRACKET TO PARTICULATE FILTER M8 		002 N 000000 003175
210 HEXAGON NUT
ELECTRIC CABLE MOUNTING M6 		001 A 002 990 64 54
220 LAMBDA PROBE
CONTROL PROBE IN FRONT OF CATALYST 		001 A 007 542 16 18
225 CLIP
PLUG MOUNTING 		001 A 002 991 27 70
230 MOUNTING CLAMP
OXYGEN SENSOR LINE TO AIR FILTER 		001 A 012 988 14 78
230 MOUNTING CLAMP
OXYGEN SENSOR LINE TO AIR FILTER 		002 A 012 988 14 78
235 TEMPERATURE SENSOR
UPSTREAM CATALYTIC CONVERTER 		001 A 000 905 89 04
240 TEMPERATURE SENSOR
UPSTREAM OF PARTICULATE FILTER 		001 A 000 905 08 05
245 CABLE STRAP
FASTENING, TEMPERATURE SENSOR CABLE 4,6 X 200 MM 		001 A 000 995 61 90
247 RETAINING CLAMP
FASTENING, TEMPERATURE SENSOR LINE 18X19 MM 		001 A 000 991 02 71
250 PRESSURE LINE
DOWNSTREAM OF PARTICULATE FILTER 		001 A 205 491 05 37
255 PRESSURE LINE
DOWNSTREAM OF PARTICULATE FILTER 		001 A 205 491 11 37
260 PRESSURE LINE
UPSTREAM OF PARTICULATE FILTER 		001 A 205 491 02 37
260 PRESSURE LINE
UPSTREAM OF PARTICULATE FILTER 		001 A 205 491 08 37
295 BRACKET
ATTACHMENT DELIVERY LINE 		001 A 205 492 34 41
300 HEXALOBULAR BOLT
FASTENING, PRESSURE LINES BRACKET M5X16 		001 N 000000 001181
310 LOOM TIE
13.5 MM 		004 A 003 997 87 90
310 LOOM TIE
13.5 MM 		007 A 003 997 87 90
320 EXHAUST GAS HOSE
DOWNSTREAM OF PARTICULATE FILTER 		001 A 205 492 08 59
320 EXHAUST GAS HOSE
DOWNSTREAM OF PARTICULATE FILTER 		001 A 205 492 09 00
330 EXHAUST GAS HOSE
DOWNSTREAM OF PARTICULATE FILTER 		001 A 205 492 11 00
340 EXHAUST GAS HOSE
UPSTREAM OF PARTICULATE FILTER 		001 A 205 492 07 59
340 EXHAUST GAS HOSE
UPSTREAM OF PARTICULATE FILTER 		001 A 205 492 10 00
350 BRACKET
EXHAUST HOSE 		001 A 166 491 09 41
360 HEXALOBULAR BOLT
BRACKET MOUNTING M6X12 		001 N 910143 006000
360 HEXALOBULAR BOLT
BRACKET MOUNTING M6X20 		001 N 910143 006002
370 PRESSURE SENSOR
PARTICLE FILTER

OBSERVE WORK INSTRUCTIONS IN WIS WIS-NET#GF40.10-P-0804B#
SEE WIS FOR REPAIR INSTRUCTIONS.
=================================================================================================
SOLDER CONNECTOR SLEEVES: TOTAL WIRE CROSS-SECTION:
A 001 546 99 41 GREEN 0.7 - 2.4 MM2
A 002 546 00 41 RED 2.0 - 4.0 MM2
A 002 546 01 41 BLUE 3.5 - 8.0 MM2
A 002 546 11 41 YELLOW 7.5 - 12.0 MM2
BUTT JOINT:
A 002 546 13 41 0.5 MM2
A 002 546 14 41 0.8 MM2
A 002 546 15 41 1.3 MM2
A 002 546 16 41 2.0 MM2
===================================================================================================

POSITIVE CHANGE IN CASTER ( + 3 MM )



FIRST EXHAUST STOCK OF OLD PARTS UP TO IDENT NO. 		001 A 642 905 04 00
370 PRESSURE SENSOR
PARTICLE FILTER

FIRST EXHAUST STOCK OF OLD PARTS UP TO IDENT NO.

WITH DAS4, USE XENTRY DIAGNOSTICS FOR PROGRAMMING THE DAS4 ADDITIONAL/REPLACEMENT KEY BY SELECTING "PROGRAM AND TEACH IN ADDIT
IONAL KEY " OR " PROGRAM AND TEACH IN REPLACEMENT KEY".

WITH DAS4, MAKE SURE TO PERFORM THE FOLLOWING COMMAND WITH XENTRY DIAGNOSTICS PRIOR TO ORDERING: "REGISTER VEHICLE FOR ORDERIN
G A PROGRAMMED KEY"

001 A 000 905 65 03
370 PRESSURE SENSOR
PARTICLE FILTER 		001 A 642 905 04 00
375 PRESSURE SENSOR
EXHAUST GAS RECIRCULATION 		001 A 007 153 60 28
380 HEXALOBULAR BOLT
FASTENING, DIFFERENTIAL PRESSURE SENSOR M6X30 		001 N 000000 000281
385 HEXAGON NUT
FASTENING, DIFFERENTIAL PRESSURE SENSOR M6 		001 N 910112 006001
385 HEXAGON NUT
FASTENING, DIFFERENTIAL PRESSURE SENSOR M6 		001 N 910112 006001
390 BRACKET
DIFFERENTIAL PRESSURE SENSOR 		001 A 651 150 32 73
395 CLIP
MOUNTING OF WIRING HARNESS,DIFFERENTIAL PRESSURE SENSOR 		001 A 012 988 07 78
398 HEXALOBULAR BOLT
FASTENING, BRACKET TO AIR FILTER BRACKET M6X16 		002 N 910143 006001
400 NOX SENSOR
FRONT 		001 A 000 905 98 03
405 CLIP
TO SHIELD 18.0X18.5 MM 		007 A 000 546 20 75
410 HEXAGON NUT
FASTENING, NOX CONTROL UNIT M6 		002 N 910112 006001
415 ELECTRICAL WIRING HARNESS
FRONT NOX SENSOR CONNECTOR 		001 A 253 540 98 07
415 ELECTRICAL WIRING HARNESS
FRONT NOX SENSOR CONNECTOR 		001 A 253 540 99 07
430 EXHAUST GAS LINE FRONT
PART IS ONLY OR ALSO SUPPLIED AS RECONDITIONED PART 		001 A 253 490 40 00
430 EXHAUST GAS LINE FRONT
PART IS ONLY OR ALSO SUPPLIED AS RECONDITIONED PART 		001 A 253 490 39 00
430 EXHAUST GAS LINE FRONT 001 A 253 490 43 00
430 EXHAUST GAS LINE FRONT
PART IS ONLY OR ALSO SUPPLIED AS RECONDITIONED PART 		001 A 253 490 41 00
440 BRACKET
AT SIDE MEMBER 		001 A 205 492 13 00
445 HEXAGON HEAD BOLT
BRACKET TO SIDE MEMBER M8X16 		003 N 910105 008008
447 BRACKET
TO EXHAUST LINE 		001 A 205 490 01 00
447 BRACKET
TO EXHAUST LINE 		001 A 205 490 01 00
450 HEXAGON HEAD BOLT
BRACKET TO EXHAUST LINE M8X16 		002 N 910105 008008
452 NUT
BRACKET TO BRACKET M8 		001 N 000000 003175
460 HEXAGON HEAD BOLT
EXHAUST PIPE SUSPENSION TO REAR AXLE 		002 N 000000 007953
470 BRACKET
AT REAR AXLE 		001 A 253 492 00 00
470 BRACKET
AT REAR AXLE 		001 A 253 492 01 00
470 BRACKET
AT REAR AXLE 		001 A 205 492 03 00
480 SUSPENSION F EXHAUST LINE
REAR 		NB A 231 492 00 44
490 NOX SENSOR
REAR 		001 A 000 905 96 03
492 NUT
FASTENING, NOX CONTROL UNIT 		002 A 000 990 36 62
495 SOOT PARTICULATE SENSOR 001 A 000 905 96 01
495 SOOT PARTICULATE SENSOR 001 A 000 905 96 01
496 HEXAGON NUT
FASTENING, PARTICULATE SENSOR CONTROL UNIT M6
THE OLD PART MUST NO LONGER BE INSTALLED
Replaced by: N 910112 006002 		002 N 910112 006001
496 HEXAGON NUT
FASTENING, PARTICULATE SENSOR CONTROL UNIT M6 		002 N 910112 006002
497 CLIP
TO SHIELD 18.0X18.5 MM 		002 A 000 546 20 75
497 BRACKET
TO SHIELD 		002 A 642 151 01 40
498 ELECTRICAL WIRING HARNESS
PARTICULATE SENSOR CONNECTION 		001 A 205 440 91 05
500 TEMPERATURE SENSOR
UPSTREAM OF SCR CATALYTIC CONVERTER

ALSO ORDER: TERMINAL BLOCK 2 X A 001 546 99 41; CABLE TIE 5 X A 002 997 24 90




FIRST EXHAUST STOCK OF OLD PARTS UP TO IDENT NO. 		001 A 000 905 87 05
500 TEMPERATURE SENSOR
UPSTREAM OF SCR CATALYTIC CONVERTER

ALSO ORDER: TERMINAL BLOCK 2 X A 001 546 99 41; CABLE TIE 5 X A 002 997 24 90




FIRST EXHAUST STOCK OF OLD PARTS UP TO IDENT NO. 		001 A 000 905 97 05
500 TEMPERATURE SENSOR
UPSTREAM OF SCR CATALYTIC CONVERTER

FIRST EXHAUST STOCK OF OLD PARTS UP TO IDENT NO.


====================================================================================I
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WORKSHOP KEY ORDER FBS4 I
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USE I I ES2 I
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BLOCK KEY TRACK I USING WORKSHOP KEY I NO.0100 I
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RELEASE KEY TRACK I USING WORKSHOP KEY I NO.0101 I
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PERSONALIZE REPLACEMENT EZS BE SURE TO I I I
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SPECIFY THE FIRST 16 DIGITS OF THE SERIAL I I I
I I I
NUMBER FROM NEW EZS I USING WORKSHOP KEY I NO.0102 I
I I I
PERSONALIZE REPLACEMENT ELV I USING WORKSHOP KEY I NO.0105 I
I I I
PERSONALIZE REPLACEMENT MSG/ECM I USING WORKSHOP KEY I NO.0120 I
I I I
PERSONALIZE REPLACEMENT VGS/TCM I USING WORKSHOP KEY I NO.0121 I
I I I
PERSONALIZE REPLACEMENT ISM/DSM I USING WORKSHOP KEY I NO.0122 I
I I I
PERSONALIZE REPLACEMENT LEE/EM2 I USING WORKSHOP KEY I NO.0123 I
I I I
PERSONALIZE REPLACEMENT EMSG/EMCU I USING WORKSHOP KEY I NO.0124 I
I I I
REPORT VEHICLE AS ABSENT I USING WORKSHOP KEY I NO.0125 I
I I I
====================================================================================I

FIRST EXHAUST STOCK OF OLD PARTS UP TO IDENT NO.
001 A 000 905 97 05
510 CLIP
TO CATALYTIC CONVERTER SHIELDING 18.0X18.5 MM 		002 A 000 546 20 75
520 THROTTLE VALVE 001 A 253 492 04 00
523 EXHAUST FLAP CONTROLLER
EXHAUST FLAP

SPRING AND MOUNTING SCREW MUST ALWAYS ALSO BE REPLACED! 		001 A 000 906 12 01
525 SPIRAL SPRING
FLAP CONTROL 		001 A 000 993 23 35
527 HEXALOBULAR BOLT
VALVE ADJUSTER TO THROTTLE VALVE M6X16 		003 N 000000 002193
530 PROFILE CLAMP F EXHAUST
EXHAUST PIPE TO REAR EXHAUST PIPE 		001 A 000 995 30 33
530 PROFILE CLAMP F EXHAUST
EXHAUST PIPE TO REAR EXHAUST PIPE 		001 A 000 995 55 33
540 EXHAUST GAS LINE
REAR 		001 A 253 490 18 21
540 EXHAUST GAS LINE
REAR 		001 A 253 490 19 21
560 HEXALOBULAR BOLT
BRACKET TO BODY FASTENING M8X22 		001 N 000000 008385
580 BRACKET
EXHAUST PIPE, REAR, LEFT, TO BODY 		001 A 253 490 66 00
590 HEXALOBULAR BOLT
BRACKET TO BODY FASTENING M8X22 		001 N 000000 008385
600 SUSPENSION F EXHAUST LINE
REAR 		NB A 231 492 00 44
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